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DIY Xero Cordage: Make Custom Sandal Laces

DIY Xero Cordage: Make Custom Sandal Laces

By Barefoot Shoes | Minimalist Footwear | Xero Shoes | Published: 2026-10-26

Category: How-to Guides

Learn how to make custom sandal laces using DIY Xero Cordage. Refresh your minimalist sandals with a personal touch or replace worn laces easily.

Quick answer

You can make custom sandal laces at home using DIY Xero Cordage. This guide walks you through measuring, cutting, and installing new laces to refresh or repair your minimalist sandals.

Why make your own sandal laces?

Store-bought laces may not fit your preferred style or length. Making your own lets you choose the exact color and length for a perfect match.

DIY Xero Cordage is sold by the foot, so you only pay for what you need. It's an affordable way to refresh sandals that still have plenty of life left.

Choosing the right lace color

DIY Xero Cordage comes in 11 standard colors plus a reflective red option. The reflective red adds visibility for low-light runs or walks.

Pick a color that complements your sandal straps or adds a pop of personality. Tan and brown work well with earthy tones, while bright colors like hot lime or sky blue stand out.

How to make custom sandal laces

  1. 1. Measure your old laces: Remove one existing lace and lay it flat. Measure its length with a ruler or tape measure. Add 2 inches to account for knotting and adjustment. Common mistake: cutting the new lace exactly the same length as the old one without the extra 2 inches, which makes knotting difficult.
  2. 2. Cut the DIY Xero Cordage: Using sharp scissors, cut the cordage to your measured length. Make a clean, straight cut to prevent fraying. Checkpoint: if you cut at an angle, the lace end may be harder to thread through the sandal holes.
  3. 3. Thread the new lace: Start from the bottom hole of your sandal and thread the lace upward through each eyelet. Follow the same pattern as your original lacing. Common mistake: threading in the opposite direction, which can cause the lace to sit unevenly or loosen during wear.
  4. 4. Tie the ends: Once threaded, tie a secure knot at each end. A simple overhand knot works well. Trim any excess cordage if needed. Checkpoint: leave about 1/2 inch of tail after knotting so the lace doesn't slip back through the hole.
  5. 5. Test the fit: Put on the sandals and walk a few steps. Adjust the tension if the laces feel too loose or too tight. Retie if necessary. Common mistake: skipping the test walk and later discovering the laces loosen during activity.

Product facts

  • DIY Xero Cordage: DIY Xero Cordage is available in 11 standard colors plus a reflective red option at an added cost. You can match or contrast your sandal straps, and the reflective option improves safety during evening activities.
    DIY Xero Cordage
    DIY Xero Cordage

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